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Comprehensive steel drum creation line
I. Uncooked resources usage/generation potential
|Plate thickness (mm)||Finihed drums (pcs/T)||Generation capability (kg/pc)|
|1.0B||Up and bottom covers 1.two||47||19|
|Drum physique 1.|
|0.9B||Up and bottom addresses 1.||54||16.8|
|Drum entire body .9|
II. Comprehensive metal drum producing amenities
A. Entrance section gear
2. Hydraulic Up-coiling device
3. Hydraulic supporter
four. Aspect deviation rectifying device
five. Sizing & flattening machine
six. Slicing equipment – for drum physique
7. Chopping equipment – for squander sheet
eight. Arch condition guiding unit
9. Stac ept auto
10. Hydraulic method
11. Electrical manage system
12. Top & Bottom protect conveyor gadget
one.Hydraulic Up-Coiling Device
a) Up-Coiling Help Platform is for storing steel coil and facillitate Material Feed Trolley for offering substance.
b) Material Feed Trolley is used for have metal coil.. It is operated with hydraulic program to press cylinder for
reciprocating linear movement and gear box to deliver steel coil in parallel to the centre of uncoiling unit so as to
assure the fixing.
2.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor electricity: 5.0KW
d)Uncoiler potential: 10t
e)Within diameter: ¢470-520mm, Exterior diameter: ≤¢1200
f)Machine measurement: 3900x1500x1940(mm), Whole fat: 5T
3.Sizing &Flattening Equipment
Brief introduction:7 rollers functioning,servo automatic sizing,worm and gear modify the leveled plate thickness.
Function:The clearances of up and down rollers can be adjusted by the upper hand-wheel while figure can be proven by dial indicator. The operation linear speed is adjusted step-less. It can be controlled by the signal of mid-bridge for high and low speed change.
a)Plate width: 916-1320(mm)
four. Chopping Equipment
Function: Lower the leveled steel plate into drum physique.
c)Motor electricity: 3.0KW
d)Slicing capability:≤20 moments/min
e)Device measurement:1800x950x1500(mm),Total fat: 3T
Perform:Offer oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn device to make sure stably working.
b)Device measurement:800x800x1500(mm),Complete weight: .5T
six.Electric Control Program
Purpose: Control the decoiler,flattening equipment and other front area equipments working.
B. Include products
1. Leading & Base protect mould
two. Double loc ept mould
3. 63T urgent equipment
four. 160T pressing equipment
5. Pre-coiling & Gluing machine
one. Best & Base go over mould
Short introduction:Equipped with two sets of 160T urgent equipment
Perform: Punching the bottom protect
b)Wor ept capacity:5-26 pcs/min
c)Equipment dimension:2185x1420x3070(mm),Total bodyweight: 14.5T
two.Drum Injection Mould
Short introduction: Geared up with 1 set of 63T urgent equipment
Double punching mould: punch oil filler and breathable mouth of the base go over.
Machine dimensions: 710x480x300(mm)
Complete bodyweight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the base go over.
Machine dimensions: 710x480x300(mm)
Whole excess weight: .5T
a)Motor power: 11KW
b)Machine dimension :1800x1232x2550(mm)
c)Overall weight: 5.5T
three.Pre-Coiling & Gluing Machine
Short introduction: Pre-coiling equipment for the base cover, cylinder press the cam to function, automated glue- spaying system.It has positive aspects of basic safety,stablity, sleek edging.
b)Whole bodyweight: 4.5T
C. Middle area products
one. Stac ept table
2. Circle-rolling equipment
three. Seam welding device
4. Edging & Beading machine
five. Corrugation (W Rib) device
6. Edge-curling equipment
seven. Convey device
eight. Electrical manage system
nine. Leakage chec ept device
Limited introduction:3 rollers doing work.
a)Rolled plated width:≤1100mm
d)Motor electrical power:1.5KW
e)Machine dimension:2200x750x1300(mm),Whole fat: 1.5T
2.Seaming Machine(BH-a hundred and fifty-5Z)
Quick instruction:This computerized seaming machine dismisses the spot welding method,it is our newly developed drum seaming machine.All of components adopts domestic exceptional uncooked material,cupreous welding rollers.
a)Welding Equipment potential:150KVA
b)Driving type: pneumatic
c)Current: alternating recent
d)Frequency range: high frequency
e)Wor ept concept : contravariant
Quick introduction:controlled by PLC,hydraulic generate
c)Hydraulic system pressure:8Mpa
e)Machine dimension:3700x700x1600(mm),Whole bodyweight: 5T
a) Machine dimensions: 1800x860x1700 (mm)
b) Total weight: 1T
c) Motor electrical power: 22KW
four.Corrugation (W rib) Device
Short introduction:controlled by PLC,hydraulic travel
b)W rib height:≤9mm
d)W rib area:280mm
f)Machine size:4500x650x2100(mm),Whole weight: 7T
b)Overall bodyweight: 1T
c)Motor energy: 7.5KW
Short introduction:managed by PLC,hydraulic travel,7 layers edge curling.
b)Motor electrical power:45KW
c)Equipment dimensions:4800x1300x2200(mm),Overall weight: 13T
b)Total bodyweight: 1T
c)Motor power: 7.5KW
six. Leakage Chec ept Device
Brief introduction:Manual/computerized management,pneuma lock.
a)Chec ept drum diameter:560-570(mm)
d) Machine size:2530x700x1100(mm),Overall excess weight: 2T
seven.Multi-part Convey Unit
Brief introduction:Express the drum entire body to be edged,beaded,Corrugated W rib bolstered and sealed bottom protect with PLC controlling.
a) Motor electricity:4.0KW
b) Device dimensions:11000x2100x1000(mm)
c) Whole fat: 3T
D. Rear area gear
one. Entrance area trans-line
2. Degreasing & Phosphorization area
three. Washing & Drying area
four. Overturn equipment
five. Painting space
six. Front drum-separation machine
7. Drying room after painting
eight. Bck drum separation device
9. Air cooling program
10. Rear area trans-line
11. Electric management program
one. Degreasing & Phosphorization Space
Limited introduction: This element is employed to transportation the drums,controlled by PLC, adopts spraying unit to automated cleanse the coil, phosphorize and washing the grease on the drums. The conveyor gadget adopts superior metal, inwalls are made of 1mm metal plate.
b)Total fat: 30T
two. Washing & Drying Space
Short introduction:Drying the h2o on the floor of the drum, managed by PLC.The complete device adopts fuel heating gadgets.Supporter is set up on the prime of the room, so that very hot and biking wind can be produced to speed up the drying.
a) Motor power:25KW
b) Machine measurement:20000x1920x3600(mm)
c) Overall bodyweight: 25T
3.Portray Area(double hues)
Perform: The conveyor system is controlled by PLC, rotating table make the drums intently, painting system paint the drums in & outside the house with the spray gun. 1 coloration or numerous can be option. Method of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Manufacturer, Portray gear is manufactured of Chang Jiang.
a) Motor electricity: 55KW
b) Machine dimensions: 7400x4990x3600(mm)
c) Total fat: 15T
four.Entrance Drum Distributor
Function: Transportation the drums to the conveyor line of outside the house painting&stiffening space, the cylinder is controlled by PLC.
a) Motor energy: 2.0KW
b) Machine dimension: 1500x1050x800(mm)
c) Overall excess weight: 1T
5.Drying Line after Portray
Perform: The conveyor device is controlled by PLC, adopts fuel heating inwall of the room is equipped with heating tubes. Admirer is mounted on the leading of the room, so that dry the paint.
a) Motor electrical power: 35KW
b) Machine measurement: 36000x2100x4300(mm)
c) Complete fat: 30T
six.Down-drum Roller Trans-line
Operate: The system transports the dried drums to the ground.
a) Motor electrical power: 1.5KW
b) Equipment size:2000x900x800(mm)
c) Complete fat: .3T
Function: Change the point out of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
a) Equipment dimension: 1400x690x850(mm)
b) Whole bodyweight: .5T
/ The use of original products manufacturer’s (OEM) component numbers or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our organization and the listed substitute parts contained herein are not sponsored, accepted, or manufactured by the OEM. /