Product Description

Product Description:

Single ball rubber joint is a kind of pipeline joint which is high-flexibility,high-gas tightness,resistance to medium and climate. Limit displacement and Prevent pull off  rubber joint is usually composed of inner rubber layer,fabric reinforcement layer(reinforcement layer have multilayer frictioning nylon cord fabric),middle rubber layer,outer rubber layer,top reinforce metal ring or bead ring. After high pressure, high temperature vulcanization and become. It can reduce the vibration and noise of pipeline.It can also compensate for the Thermal expansion and  cold contraction caused by temperature changed.
 

Product features:

1.Small volume, light weight, good elasticity, easy installation and maintenance.
2.After installation, it can assimilate horizontal, axial and angular displacement caused by pipeline vibration.
3.After installation, it can reduce the noise which produced by the pipeline and water pump etc.
4.Inside has seamless high pressure rubber joint more effectively prevent rubber joint’s inner walls from being corroded by corrosive medium in high temperature resistance,acid and alkali resistant,oil resistance pipeline and raised working life.

 

Technics  condition
Item/type	KXT-1	KXT-2	KXT-3
work pressure MPa( kgf/cm 2 )	1.0(10 )	1.6 ( 16 )	2.5 ( 25 )
explosion pressure MPa( kgf/cm 2 )	2.0 ( 20 )	3.0 ( 30 )	4.5 ( 45 )
vacuum degree KPa(mm/Hg)	53.3 ( 400 )	86.7 ( 650 )	100 ( 750 )
Applicable  temperature	-15 ºC~ 115 ºC special can reach -30 ºC ~ 250 ºC
Applicable medium	Air,compressed air,water,sea water,hot water,oil,acid,alkali etc.

 

Are there Specific Temperature and Torque Limits for Different Bellows Coupling Materials?

Bellows couplings are available in a variety of materials, each with its own temperature and torque limits. The choice of material depends on the specific application requirements, including environmental conditions, operating temperatures, and torque demands. Here are some commonly used bellows coupling materials and their respective temperature and torque limits:

1. Stainless Steel: Stainless steel bellows couplings are widely used due to their excellent corrosion resistance and high strength. They can operate in a wide temperature range, typically from -40°C to 400°C (-40°F to 752°F). The torque limits for stainless steel bellows couplings vary based on their size and construction but can range from a few Nm to several hundred Nm.
2. Aluminum: Aluminum bellows couplings are lightweight and offer good corrosion resistance. They are suitable for applications with lower torque requirements. The temperature limits for aluminum couplings range from -30°C to 150°C (-22°F to 302°F), and the torque limits generally range from a few Nm to around 50 Nm.
3. Brass: Brass bellows couplings are known for their electrical conductivity and are often used in applications where electrical isolation is required. They have temperature limits similar to aluminum couplings, ranging from -30°C to 150°C (-22°F to 302°F), and torque limits comparable to aluminum couplings.
4. Titanium: Titanium bellows couplings offer exceptional strength and corrosion resistance, making them suitable for demanding applications. They can operate in a temperature range of -50°C to 300°C (-58°F to 572°F), and their torque limits range from a few Nm to several hundred Nm.
5. Inconel: Inconel is a high-temperature alloy that provides excellent performance in extreme heat and corrosive environments. Inconel bellows couplings can operate in temperatures from -60°C to 600°C (-76°F to 1112°F) and have high torque capacities, ranging from a few Nm to over a thousand Nm.
6. Plastics: Certain plastic materials, such as PEEK (Polyether Ether Ketone), are used for bellows couplings in specialized applications. Plastic couplings offer lower torque capacities compared to metal couplings but can operate in a temperature range of -30°C to 250°C (-22°F to 482°F).

It is essential to consult the manufacturer’s specifications and guidelines to select the appropriate bellows coupling material for your specific application. Choosing the right material ensures that the coupling can withstand the operating conditions and delivers reliable performance throughout its service life.

What are the Standard Sizes and Dimensions Available for Bellows Couplings?

Bellows couplings come in a variety of standard sizes and dimensions to accommodate different shaft diameters and application requirements. The sizes and dimensions of bellows couplings can vary depending on the manufacturer and specific series of the coupling. However, some common standard sizes and dimensions are as follows:

• Shaft Diameter: Bellows couplings are available in a range of shaft diameters, typically starting from a few millimeters up to several inches. Common sizes include 6mm, 8mm, 10mm, 12mm, 15mm, 20mm, 25mm, 30mm, and larger.
• Length: The overall length of a bellows coupling can vary based on the design and intended application. Standard lengths are usually specified by the manufacturer and can range from around 20mm to over 100mm, with longer versions available for certain applications.
• Outer Diameter: The outer diameter of a bellows coupling is determined by the coupling’s construction and can vary across different models. It is essential to consider the available space and installation requirements when choosing a bellows coupling based on its outer diameter.
• Maximum Torque Rating: Each bellows coupling has a maximum torque rating that defines the maximum amount of torque it can transmit without failure. The torque rating is typically specified in Newton-meters (Nm) or pound-inches (lb-in) and varies between different sizes and materials.
• Maximum Speed Rating: Bellows couplings are rated for a maximum rotational speed, usually expressed in revolutions per minute (RPM). The speed rating is an important consideration for high-speed applications to avoid exceeding the coupling’s critical speed or causing undue stress on the components.
• Material: Bellows couplings can be made from various materials, including stainless steel, aluminum, and other alloys. The choice of material depends on factors such as the application’s requirements, environmental conditions, and the need for corrosion resistance.

It’s important to note that these dimensions and specifications may vary depending on the manufacturer and the specific series or model of the bellows coupling. When selecting a bellows coupling, it is crucial to consider the mechanical and performance requirements of the application to ensure proper fit and optimal performance.

How do Bellows Couplings Accommodate Misalignment and Axial Motion between Shafts?

Bellows couplings are designed to accommodate misalignment and axial motion between shafts while maintaining accurate torque transmission. The key features that enable this flexibility are the bellows element and the coupling’s construction.

1. Bellows Element: The bellows element is a thin-walled, corrugated metal tube with deep convolutions. When torque is applied to the coupling, the bellows element flexes, allowing for angular misalignment between the driving and driven shafts. The corrugations in the bellows provide the necessary flexibility while maintaining the overall structural integrity of the coupling.

2. Axial Motion Compensation: Bellows couplings can also accommodate axial motion between shafts. When there is axial displacement, the bellows compresses or extends, effectively compensating for the relative movement of the shafts along the axial direction. This feature is particularly beneficial in applications where shafts experience thermal expansion or contraction during operation.

3. Single and Multi-Bellows Designs: Bellows couplings are available in both single and multi-bellows designs. Single-bellows couplings offer greater flexibility and are suitable for applications with relatively low misalignments and axial motion. On the other hand, multi-bellows couplings provide enhanced flexibility and can accommodate higher levels of misalignment and axial motion.

4. Zero Backlash: Bellows couplings are designed to have minimal or zero backlash. Backlash refers to the play or clearance between the coupling’s components. Zero backlash ensures that there is no lost motion when reversing the direction of rotation, making bellows couplings ideal for precision motion control applications.

5. Reducing Side Loads: To ensure optimal performance and longevity, it is essential to minimize side loads on bellows couplings. Excessive side loads can cause premature wear and fatigue in the bellows element, leading to reduced coupling life.

Overall, bellows couplings provide excellent flexibility and compensatory capabilities, making them a preferred choice in applications where misalignment and axial motion are expected. The ability to handle these factors without compromising torque transmission or introducing backlash makes bellows couplings suitable for various industries, including robotics, automation, aerospace, and semiconductor manufacturing.

editor by CX 2023-12-14